THE INITIAL CLEARANCE AND OPERATIONAL CLEARANCE
           The normal operation of rolling bearings mainly depends on its suitable operational clearance which is
       decided by initial radical clearance of the selected tolerance combination and temperature before assembling.

The initial radical clearance

             The initial radical clearance of the rolling bearings is the position variation between the two top
        positions of the inner rings related to the outer ring in radical direction without radical force before 
        assembling.
Normal initial radical clearance C0 of RTL needle bearings and cylindrical roller bearings are sel- ected as per the technical remarks before the dimension table or the recommended shaft and bearing seats tolerances and the operational clearance under normal operational condition which will ensure to reach the normal functions.
Under other assembling conditions and operational conditions, for instance, the interference combi- nation of the bearing bush rings, special bearing temperature etc,in such cases the required bearing ini- tial radical clearances are different from those normal ones. The centripetal bearings with the initial radical clearance different from the normal ones can be marked with supplemental codes listed in table 28.
These supplemental codes (except C0) are added after the bearing codes or combined with the supplem- ental codes of the precision grades.
Table 29 shows the clearance value of different groups of bearings. For the needle bearings without inner rings supplied by RTL, the tolerance range of its inscribed cycle is F6.
The initial radical clearance of C2 is only used for extremely special cases , for instance heavy alternative loads and low speed operation or the swinging movement. In these cases, greater heat will be produced . So it is suggested that the bearing should be monitored during its operation.
The initial radical clearances of C3 and C4 are used for the case of bush ring for interference co- mbination or greater temperature gradients between inner and outer rings, especially for the case of big bearings.
           Table 28  initial radical clearance codes

Code name

Description

C2

Initial radical clearance less than C0

C0

Normal radical clearance

C3

Initial radical clearance greater than C0

C4

Initial radical clearance greater than C3

           Table 29  initial radical clearances of the needle bearings and cylindrical roller bearings

Nominal inner diameter

Initial radical clearances

d

C2

C0

C3

C4

Exceed

To

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

-

24

24

30

0

0

25

25

20

20

45

45

35

35

60

60

50

50

75

75

30

40

50

40

50

65

5

5

10

30

35

40

25

30

40

50

60

70

45

50

60

70

80

90

60

70

80

85

100

110

65

80

100

80

100

120

10

15

15

45

50

55

40

50

50

75

85

90

65

75

85

100

110

125

90

105

125

125

140

165

120

140

160

140

160

180

15

20

25

60

70

75

60

70

75

105

120

125

100

115

120

145

165

170

145

165

170

190

215

220

180

200

225

200

225

250

35

45

45

90

105

110

90

105

110

145

165

175

140

160

170

195

220

235

195

220

235

250

285

300

250

280

315

280

315

355

55

55

65

125

130

145

125

130

145

195

205

225

190

200

225

260

275

305

260

275

305

330

350

385

355

400

450

400

450

500

100

110

110

190

210

220

190

210

220

280

310

330

280

310

330

370

410

440

370

410

440

460

510

550

 

Operational clearance

              The operational clearance of the bearings is defined as: the radical deviation of the shaft from the
         bearing outer ring under no load condition. Operational clearance is initial radical clearance subscribed 
         by the clearance variation caused by interference combination and heat expansion expressed with ΔS (μm  
         as its unit)
ΔS=ΔSP+ΔST    .............................(44)
               As the reduction quantity of the clearanceΔSp caused by interference combination can be got through
         equation (46) and the reductionΔST caused by heat expansion can be calculated through expression (46). The
         symbols of positive negative should be noticed during calculation.
               
               lNORMAL OPERATIONAL CLEARANCE
Under normal operational conditions , if the bearing with inner ring are combinative with the bearings seats and shaft within the selected tolerance range in table 14 and table 15, the bearings with initial ra-- dical clearance C0 usually can get normal operational clearance.
lOPERATIONAL CLEARANCE SMALLER THAN NORMAL OPERATINAL CLEARANCE
For rolling bearings, the smaller clearance can be only used in special cases, for instance, precision machine tools, measuring instruments or the cases with alternative loading.
lOPERATIONAL CLEARANCE BIGGER THAN OPERATIONAL CLEARANCE
Bigger clearance bearings are mainly used in the cases where relative slope and shaft bending exist.        THE EFFECT OF COMBINATION ON THE OPERATIONAL CLEARANCE         The initial radical clearance reductionΔSp (μm) is the result of the expansion quantity of inner     ringΔd and the subtraction of outer ring ΔD.
ΔSP=Δd +ΔD ...............................(45)
        Practice shows that there are two ways to decide the interference quantity of the combinative parts: 
    one is to take the mean deviation while the other is to take the deviation limit value close to the machining 
    face then plus or minus 1/3 of the tolerance range value .  Again the mutual compressive value between the
    surfaces in assembling must be subtracted. The mean value of the dimension variation are listed in table 30.
        For the thin wall bearing seats and light metal bearing seats, the effective interference quantity     can not be got reliably through calculation. In this case it is suggested to decide the reduction quantity     of the initial radical clearance through assembling tests. THE TEMPERATURE EFFECTS ON THE OPERATIONAL CLEARANCE
Where there are bigger temperature gradient between inner and outer rings of the bearing, the vari- ation of the bearing operation clearance will become rather big thus causing abnormal effect of the bearing normal functions. For example, take the steel heat expansion factor as α=0.000011 (K-1 ) , the temperature
 ΔST0.11.dM.Δv    .........................(46)
               The temperature variation Δvbetween inner and outer rings can cause operational clearance  to decrease
        or increase. Therefore positive or negative symbols must be noticed when Δ    in Formula (46) is used. If the
        inner rig temp is higher than the outer ring, Δ    should be positive while negativeΔ    should be used vise 
        versa
       Table 30 the diameter variation caused by interference combination

 

Needle roller bearings

Cylindrical roller bearings

Inner ring expansion fo solid shaft

Δd≈0.9.U.

Δd≈0.8.U

subtraction of the outer ting

ΔD≈0.8.U.

ΔD≈0.7.U


 

[返回首页]